Abstract
Infrared thermal imaging of non-flat surfaces presents a significant challenge in the field of thermography. Conventional methods suffer from substantial errors when applied to complex geometries such as concave surfaces and steps, primarily due to the spatial variability and viewing-angle dependence of surface emissivity. Building upon the 4D thermal imaging system proposed by Huang, Yang, and Zhu (2023)—which integrates a binocular structured-light camera with an infrared thermal camera—this study introduces a convolutional neural network (CNN)-based method for emissivity correction and thermal image reconstruction. A simulation dataset encompassing a variety of non-flat geometric features is constructed to train a U-Net architecture for pixel-level emissivity correction, which fuses corrected thermal data with three-dimensional surface geometry information to produce reconstructed thermal images. Simulation results demonstrate that the proposed method reduces temperature measurement error by approximately 23.5% on average compared to the conventional geometric calibration approach, with particularly pronounced improvements in concave corners and shadowed regions. This work offers a post-processing solution for non-flat surface infrared thermography that requires no additional hardware modification.
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