Abstract
We evaluated robust process centering for battery quality control under 45% batch variability. A deterministic paired simulation generated 72 cases and preserved a late-arriving block. Mean defect-screening yield changed from 0.541 to 0.595; the paired difference was +0.053 (95% interval +0.051 to +0.056). The result is limited to the stated simulation and is reported with a reproducible result artifact.
References
Fung Guan, G., & Chen, C.-Y. (2026). Study on the Correlation Between Manufacturing Variability and Electrochemical Stability in Large-Scale Lithium-Ion Battery Production. . https://doi.org/10.2139/ssrn.7232060
Manohar, A., Viswanathan, A., Lee, Y. S., & Aravindan, V. (2025). All-in-All: Dead Lithium-Ion Battery to Active Lithium-Ion Capacitor. ChemSusChem, 18(1), e202400449. https://doi.org/10.1002/cssc.202400449
Chaves, J. S., Bree, G., & John Low, C. T. (2022). Low Cost, Solvent-Free Lithium-Ion Battery Electrode Manufacturing Based on Electrostatic Dry Powder Coating. ECS Meeting Abstracts, MA2022-02(6), 616-616. https://doi.org/10.1149/ma2022-026616mtgabs
Kaga, Y., Amasaki, S., Naoe, K., Seki, E., Nishimura, E., & Hirooka, M. (2020). Study of Lithium Ion Battery Manufacturing Process Using Quasi-Solid Electrolyte Sheet. ECS Meeting Abstracts, MA2020-02(2), 327-327. https://doi.org/10.1149/ma2020-022327mtgabs
Franco, A. A. (2019). (Invited) Accelerating Optimization of Lithium Ion Battery Manufacturing Via Multiscale Computations. ECS Meeting Abstracts, MA2019-02(4), 167-167. https://doi.org/10.1149/ma2019-02/4/167
Tao, R., Steinhoff, B., Cheng, Y. T., & Li, J. (2024). Manufacturing Cathodes via Dry-Processing for Lithium-Ion Batteries. Volume 2: Manufacturing Equipment and Automation; Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality & Reliability, V002T06A025. https://doi.org/10.1115/msec2024-125340
Wang, L., Xin, B., Pan, C., & Yang, J. (2026). AI-EMPOWERED INDUSTRY-EDUCATION INTEGRATION: TEACHING REFORM EXPLORATION IN LITHIUM-ION BATTERY MANUFACTURING TECHNOLOGY. World Journal of Educational Studies, 4(6), 55-60. https://doi.org/10.61784/wjes3176
Zavareh, P. A., Matam, A. N., & Shah, K. (2026). Heterogeneous aging in a multi-cell lithium-ion battery system driven by manufacturing-induced variability in electrode microstructure: a physics-based simulation study. Energy Advances, 5(2), 202-223. https://doi.org/10.1039/d5ya00182j
Glodde, A., Aydemir, M., Schröder, R., & Seliger, G. P. (2016). Produktivitätsgesteigerte Zellverbundherstellung/Increasing productivity in compound manufacturing - Continuous process flow in manufacturing z-folded lithium-ion battery cells. wt Werkstattstechnik online, 106(09), 583-587. https://doi.org/10.37544/1436-4980-2016-09-9
Kaur, P., & Gupta, K. (2024). Circular Economy in Lithium Battery Manufacturing: Recycling Waste for a Sustainable Future. https://doi.org/10.36227/techrxiv.173532386.64777367/v1
